Hlau qws pickling & phosphating kab
Qhov zoo thiab kev txhim kho ntawm kev kho mob automated pickling:
Automated pickling nto kho cov cuab yeej muaj qhov zoo uas cov txheej txheem pickling thiab lwm txoj kev kho tsis muaj kua qaub tsis tuaj yeem sib piv:
★Zoo nto zoo—— qhov nruab nrab siv tseem yog cov kua qaub, yog li qhov zoo ntawm qhov chaw tseem khaws qhov zoo ntawm cov tsoos pickling;
★Tsis siv neeg ntau lawm—— nruam tsis siv neeg ntau lawm, siab ntau lawm efficiency, loj tso zis, ntau yam txheej txheem tsis yog tswj los ntawm lub computer, ntau lawm tau txais.Cov txheej txheem yog ruaj khov, tshwj xeeb tshaj yog haum rau loj-ntim, centralized ntau lawm;
★Tsawg tus nqi tsim khoom—— Tsis siv neeg tswj cov txheej txheem tsis siv neeg, cov txheej txheem ntau lawm tuaj yeem ua kom zoo, nrog tsim nyog thiab ua haujlwm zoo tshaj tawm xov xwm.Kev siv lub nplhaib, thaum kev tsim khoom siv hluav taws xob tuaj yeem txo cov nqi neeg ua haujlwm zoo.Cov yam ntxwv no ua rau cov khoom siv automated pickling.Tus nqi khiav hauj lwm ntawm cov cuab yeej yog qis dua li cov tsoos pickling;
★Tsawg ib puag ncig muaj kuab paug—— Cov khoom siv automated pickling tuaj yeem nruab nrog cov dej khib nyiab siab heev thiab cov khoom siv khib nyiab pov tseg, ua ke nrog cov yam ntxwv ntawm nws tus kheej cov cuab yeej, Ua tiav cov emissions tsawg thiab muaj kuab paug tsawg rau cov nroj tsuag thiab nws ib puag ncig.Tshwj xeeb tshaj yog rau kev kho cov kua qaub thiab kev kho dej.Ntawm qhov tod tes, yog tias nruab nrog tsim cov kua qaub tsim nyog thiab cov khoom siv kho dej khib nyiab, xoom emissions tuaj yeem ua tiav.
★ Nrog rau kev nce qib ntawm thev naus laus zis, cov cuab yeej siv hluav taws xob tuaj yeem yuav maj mam paub txog kev sib txuas nrog kev taug qab, MES, ERP thiab lwm lub tshuab.Nrog kev lag luam 4.0, tshuab lub zeem muag, huab cov ntaub ntawv loj thiab lwm yam thev naus laus zis, tuaj yeem ua tiav qib siab dua ntawm kev siv zog, kev siv hluav taws xob, thiab ntau yam ntau lawm, nqa cov txiaj ntsig kev lag luam loj rau kev lag luam.
Kev xaiv khoom siv
Qhov txawv ntawm ntau hom pickling kab:
★lub voj voog hom —— haum rau siab thiab qis carbon hlau qws cov ntaub ntawv nrog cov txheej txheem zoo sib xws, nrog kev ua haujlwm siab, cov zis loj thiab kev ua txhaum cai;
★U-type —— haum rau siab thiab qis carbon hlau rods thiab stainless hlau xaim rods nrog ntau yam sib txawv thiab cov kev xav tau, nrog cov zis loj;
★hom ncaj —— haum rau cov tuam txhab nrog cov qauv cog cog thiab cov khoom tsim tawm tsawg.Tsis muaj kev txwv rau ntau yam ntawm cov hlua hlau.
Tej txheej txheem configuration
Nta
★ tiam tshiab ntawm manipulators:
• Tshwj xeeb customized fais hoist rau pickling kab, nrog siab tiv thaiv qib thiab corrosion kuj;
• Plaub-log tsav tswj, 4 mobile motors khiav synchronously, uas zoo heev txhim kho kev ntseeg siab thiab ua txhaum kev zam ntawm cov khoom siv ua haujlwm;
Qhov tsis ua haujlwm ntawm ib lub cev muaj zog tsis cuam tshuam rau kev ua haujlwm ntawm tus neeg siv khoom;
• Lub cev rub lub cev muaj zog nrog kev taw qhia ob sab ua ke nrog cov qauv coj ua ntau yam ntawm cov caj npab neeg hlau ua kom muaj kev ua haujlwm ruaj khov thiab tsis muaj suab nrov;
• Lub cev rub lub log txav tau txais peb txoj kev qhia lub log nrog 2 × 2 qauv los xyuas kom meej tias cov txheej txheem nqa thiab txo qis yog ruaj khov thiab tsis muaj co;
• Multi-pab pawg kauj mechanism nrog 2 × 4 qauv, hloov tau yooj yim, tsis tshua muaj suab nrov, thiab tsis muaj tsheb ciav hlau jamming;
• Lub vojvoog tig ntawm txoj kev khiav tuaj yeem yog me me li 3 meters, thiab cov txheej txheem yog compact.Piv nrog rau cov khoom zoo sib xws, nws txuag 1/3 ntawm lub Hoobkas chaw;
• Tus tswj tsis tau ncaj qha mus rau txoj kev taug kev thaum taug kev, thiab tus khiav tsis hnav;
• Nruab nrog tus nqi tsim nyog lifting encoder kom meej meej tswj lub lifting txoj hauj lwm thiab saib xyuas lub lifting xwm txheej txhua lub sij hawm kom muaj kev ruaj ntseg ua hauj lwm;
• Txhua manipulator yog nruab nrog ib tug linear positioning sensor, uas ib txwm pub rov qab rau tam sim no txoj hauj lwm ntawm manipulator, nrog ib tug daws teeb meem ntawm 0.8 hli, xyuas kom meej tias tus manipulator ua hauj lwm kom raug;
• Tshwj xeeb optimized mechanical qauv, ntev kev pab cuam lub neej ntawm cov khoom, yooj yim txij nkawm thiab kho, thiab ceev hloov ntawm qhov chaw.
• Tshwj xeeb customized fais hoist rau pickling kab, nrog siab tiv thaiv qib thiab corrosion kuj;
• Plaub-log tsav tswj, 4 mobile motors khiav synchronously, uas zoo heev txhim kho kev ntseeg siab thiab ua txhaum kev zam ntawm cov khoom siv ua haujlwm;
★ Qhov tsis ua hauj lwm ntawm ib lub cev muaj zog tsis cuam tshuam rau kev ua haujlwm ntawm tus tswj;
• Lub cev rub lub cev muaj zog nrog kev taw qhia ob sab ua ke nrog cov qauv coj ua ntau yam ntawm cov caj npab neeg hlau ua kom muaj kev ua haujlwm ruaj khov thiab tsis muaj suab nrov;
• Lub cev rub lub log txav tau txais peb txoj kev qhia lub log nrog 2 × 2 qauv los xyuas kom meej tias cov txheej txheem nqa thiab txo qis yog ruaj khov thiab tsis muaj co;
• Multi-pab pawg kauj mechanism nrog 2 × 4 qauv, hloov tau yooj yim, tsis tshua muaj suab nrov, thiab tsis muaj tsheb ciav hlau jamming;
• Lub vojvoog tig ntawm txoj kev khiav tuaj yeem yog me me li 3 meters, thiab cov txheej txheem yog compact.Piv nrog rau cov khoom zoo sib xws, nws txuag 1/3 ntawm lub Hoobkas chaw;
• Tus tswj tsis tau ncaj qha mus rau txoj kev taug kev thaum taug kev, thiab tus khiav tsis hnav;
• Nruab nrog tus nqi tsim nyog lifting encoder kom meej meej tswj lub lifting txoj hauj lwm thiab saib xyuas lub lifting xwm txheej txhua lub sij hawm kom muaj kev ruaj ntseg ua hauj lwm;
• Txhua manipulator yog nruab nrog ib tug linear positioning sensor, uas ib txwm pub rov qab rau tam sim no txoj hauj lwm ntawm manipulator, nrog ib tug daws teeb meem ntawm 0.8 hli, xyuas kom meej tias tus manipulator ua hauj lwm kom raug;
• Tshwj xeeb optimized mechanical qauv, ntev kev pab cuam lub neej ntawm cov khoom, yooj yim txij nkawm thiab kho, thiab ceev hloov ntawm qhov chaw.
★ Compact layout, Hoobkas tsim steel qauv, high-strength bolt kev twb kev txuas, kev kho los tiv thaiv corrosion
• Yooj yim tswj thiab txuag ntawm lub Hoobkas peev;
• Lub chaw saib xyuas tau muab tso rau hauv cov kab ntau lawm thiab tsis nyob hauv qhov chaw sab nraud;
• Muaj zog thiab muaj kev nyab xeeb dua li kev vuam ib txwm, tshem tawm kev ntxhov siab tag nrho;
• Cov cuab yeej zoo nkauj thiab muaj kuab heev, yooj yim rau nruab, thiab lub sijhawm tsim kho yog luv;
• Qhov saum npoo ntawm cov qauv hlau tseem ceeb yog tua blasted los xyuas kom meej tias cov txheej txheem tiv thaiv corrosion tom ntej yog ruaj thiab nruj;
• Tom qab txhaj tshuaj blasting, nto yog kho nrog anti-corrosion txheej, thiab sprayed nrog chlorinated roj hmab anti-corrosion txheej, yog li tsis muaj kev txhawj xeeb txog corrosion.
★ Pickling txais lub tank sab nraud ncig pom tshuab:
• patented technology;
• Tsis muaj cua sov thiab coils hauv lub tank pickling;
• Dynamic turbulent pickling ntawm hlau rods txhim kho cov nyhuv pickling, thiab qhov khoob ntawm hlau rods kuj yuav pickled zoo;
• Txhim kho pickling efficiency los ntawm 10 ~ 15%;
• On-line lim residue sab nraum lub tank, online residue tshem tawm, ua rau kom lub neej kev pab cuam ntawm hydrochloric acid ntau tshaj 15%, thiab txuag nqi ntau lawm;
• Kev tu thiab tu lub voj voog ntawm cov kua qaub tank ntev, txo kev siv zog.
★ Kev siv dej siv tau zoo:
• Synchronous countercurrent water voj voog tu kom paub txog kev siv dej maj mam maj mam;
• Steam condensate yog recycled rau lub tank dej sov;
• Dej siv tau tsawg li 40Kg/ton, txo cov nqi tsim khoom.
★ Full Flush System:
• Tib lub sij hawm muaj kev kub siab ntws tawm ntawm sab hauv thiab sab nrauv ntawm cov hlua hlau;• Kev koom tes nrog cov xaim pas nrig rotating ntaus ntawv, nws tuaj yeem ntxuav qhov chaw sib cuag ntawm cov hlua hlau thiab tus nuv tsis muaj qhov kawg;
• Txhua lub taub dej yaug yog nruab nrog ib tus neeg universal sib koom ua ke, uas tuaj yeem hloov kho rau lub kaum sab xis zoo tshaj plaws;
• Lub tshuab nqus dej yog hloov tau thiab zoo heev, thiab kev saib xyuas yog yooj yim thiab yooj yim;
• Ob chav dej twj tso kua mis tswj, lub siab siab twj tso kua mis yog lub luag hauj lwm rau cov dej ntws yaug, thiab lub twj tso kua mis uas tsis tshua muaj siab sprays nto ntawm cov hlau pas nrig rau kev tiv thaiv;
• Cov dej yaug yog siv ntau zaus yam tsis muaj kev txhawj xeeb txog kev siv dej.
Lus Cim: Cov txheej txheem rinsing tom qab pickling yog ib qho tseem ceeb heev nyob rau hauv tag nrho cov pickling thiab phosphating txheej txheem, uas ncaj qha cuam tshuam rau tom qab phosphating kev kho mob;Cov tshuaj yaug dej tsis zoo yuav ua rau lub neej ua haujlwm luv luv ntawm cov tshuaj phosphating.Tom qab cov kua qaub seem yog coj mus rau hauv cov tshuaj phosphating, cov tshuaj phosphating yog ib qho yooj yim tig dub, thiab kev pab cuam lub neej yog luv luv;Kev yaug tsis tiav yuav ua rau tsis zoo phosphating zoo, xim liab lossis daj, lub sijhawm cia luv, thiab kev ua haujlwm tsis zoo.Cov khoom lag luam hlau uas muaj kev xav tau siab dua siv cov dej ntws tawm dav dav.
★ Advanced thiab check phosphating thiab slag tshem tawm system
• Ua haujlwm tsis siv neeg ua haujlwm tsis tu ncua yam tsis muaj kev tuav haujlwm;
• Loj cheeb tsam pom qhov system, tsis siv neeg slag tu thiab slag paug;
• Cov kua phosphating ntshiab yog cia li rov qab mus rau lub tank phosphating, tsis xav tau ntxiv phosphating ntshiab kua tank;
• Thaum tshav kub kub poob ntawm phosphating kua yog me me nyob rau hauv cov txheej txheem ntawm circulating pom, uas yuav pab txo tau lub zog noj;
• Txhim khu kev lag luam, me me hneev taw, tsis tshua muaj suab nrov thiab siv zog tsawg;
• Kev ua haujlwm yooj yim, tus nqi khiav haujlwm qis thiab kev saib xyuas yooj yim.
★ Advanced tswj system thiab txhim khu kev qha kev pab cuam tsim:
• Ob txoj kev tso ntawm cov kab hluav taws xob thiab qhov sib thooj hloov, ua ke nrog software algorithm, txhawm rau tiv thaiv kev sib tsoo;
• Kev tswj kev nyab xeeb nruj thiab kev ruaj ntseg sensor teeb kom tsis txhob muaj xwm txheej ntawm tus kheej thiab ua kom cov neeg ua haujlwm nyab xeeb;
• High positioning raug, positioning yuam kev ≤ 5mm;
• Lub vijtsam zaub ntawm HMI yog tag nrho raws li txoj haujlwm tam sim no ntawm qhov chaw tswj hwm thiab nqa txoj haujlwm ntawm tus nuv;
• Cov neeg siv tuaj yeem kho ntau yam txheej txheem txheej txheem;
• Raws li hom hlau pas nrig, tus neeg teb xov tooj tuaj yeem xaiv cov txheej txheem pickling thiab phosphating nrog ib tus yuam sij thaum thauj khoom;
• Cov txheej txheem tsim khoom tuaj yeem hloov kho txhua lub sijhawm thaum lub sijhawm tsim khoom, nrog kev tswj tau yooj yim;
• Taug qab thiab sau cov txheej txheem txheej txheem ntawm txhua lub kauj thaum lub sij hawm pickling thiab phosphating txheej txheem;
• BYPASS muaj nuj nqi, uas tuaj yeem paub txog kev ntxuav ib qho tseem ceeb;
• Ntau yam ntawv ceeb toom tuaj yeem hloov kho raws li cov neeg siv xav tau, uas yooj yim rau cov neeg siv nug thiab sau;
• Siv lub rooj vag wireless muaj Ethernet kom phim lub rooj vag PLC kom ua tiav kev tswj hwm kev ntseeg tau thiab lub sijhawm tiag tiag;
• Muaj peev xwm xaiv siv RFID lossis barcode system, cia li phim cov txheej txheem, thiab taug qab txoj kev xaim pas nrig txhua lub sijhawm;
• Koj tuaj yeem xaiv siv Is Taws Nem ntawm Yam interface, huab platform tswj, thiab cov xov tooj ntawm tes thiab ntsiav tshuaj tuaj yeem nyob deb ntawm online;
• MES system interface tuaj yeem khaws cia, thiab MES system tuaj yeem txuas nrog cov cuab yeej no, uas yooj yim rau kev tswj hwm ntau lawm.
★ Kev tswj hwm nruj thiab kev tsim khoom:
• Tag nrho cov qauv hlau thiab cov khoom siv tau raug kuaj xyuas qhov tsis zoo;
• Tag nrho cov tso tsheb hlau luam raug sim rau 24-48 teev ntawm cov dej ntim;
• Tag nrho cov khoom siv hluav taws xob tswj hluav taws xob thiab cov khoom xa hluav taws xob ua tau raws li 3C ntawv pov thawj.
